Facility

Workshops / Production areas

Specialized hull, piping, electrical, mechanical, blasting and painting areas support complete shipbuilding, ship repair and conversion production flow.

Workshops

5 areas

Focus

Production

Support

New build/repair

Overview

Facility description

Baku Shipyard's workshops and production areas are organized around the core production streams required for shipbuilding, ship repair, conversion and marine fabrication.

The facility combines heavy steel processing, pipe fabrication, electrical outfitting, mechanical machining, blasting, coating and inspection-ready production controls.

Each workshop is equipped with dedicated machinery, trained personnel and workflow support for new build vessels, repair scopes, upgrading works and marine/offshore construction activities.

Production areas

Workshops and capabilities

Hull Workshop main view

Workshop

Hull Workshop

The hull is the most notable structural entity of a ship: the watertight enclosure that protects cargo, machinery and accommodation spaces from weather, flooding and structural damage.

The Hull Workshop is equipped with the required machines and tools to execute high-quality metal construction works. Large steel constructions with complicated shapes are part of the yard's daily production work.

The workshop also supports metal construction works, ship repairs and ship modifications.

Key processes

  • Steel plate and profile cutting and forming
  • Fabrication of panels
  • Block fabrication - sub-assembly
  • Block fabrication - block assembly
  • Pre-outfitting
  • Block erection
  • Inspection and testing

Major equipment

CNC Template Cutting MachineNieland Press Machine 500tCNC Plasma Cutting MachineCNC Gas Cutting MachineOne Side Welding Machine (OSW)SMP stiffener weldingSWP stiffener weldingWMP T-bar fitting / web mounting portalService Portal Welding MachineShearing Machine 3000mm x 12mm
Piping Workshop main view

Workshop

Piping Workshop

The piping section focuses on carbon steel and stainless steel marine piping, hydraulic tubing, aluminum, copper, copper-nickel and plastic pipe fabrication and installation.

The workshop supports new build vessels with pipe support fabrication and installation, and also handles repair, replacement and re-routing of pipe systems during repair and conversion activities.

A large, well-equipped pipe workshop, carbon steel spool fabrication store and separately organized exotic pipe shop allow safe production and delivery of quality products.

Skilled fitting and welding personnel perform marine and hydraulic piping works and are also qualified for offshore, oil and gas, alloy steel, diving and boiler piping standards.

Major equipment

Profile Cutting MachineMotor & Alternator CNC Pipe Bending Machine (large)CNC Pipe Bending Machine (small)Hydraulic Iron Worker MachineTube Bending MachineThreading Machine (Ridgid)Threading Machine (REMS)Band Saw Cutting MachineAutomatic Gas Cutting MachinePipe Beveling Machine (large)Pipe Beveling Machine (small)High Pressure PumpWelding Low Load PositionerTube Flaring MachineHDPE Pipe Butt Welding Machine Set
Electrical Workshop main view

Workshop

Electrical Workshop

Successful electrical operation starts when theoretical and practical knowledge are combined. Installation of modern systems and exposure to local and world-class professionals are part of the electrical section's daily routine.

The electrical section carries out electrical installation on newly constructed ships, including cable trays, cutting, laying and connection of cables and connectors, circuits, switchboards, lighting, navigation systems, electronic parts, instrumentation and machinery.

The workshop is also involved in ship repair and conversion, including overhauling and repairing electrical equipment, fabrication of main, emergency and distribution switchboards and panels, insulation and resistance tests.

Major equipment

10t overhead craneMotor & Alternator Service FacilityMotor & Alternator Washing & Heating BayElectrical Outfitting Fabrication AreaFlat Bar Bending Machine45t Iron WorkerCable Ladder Storage Rack2 Electrode OvensElectrical Panel Assembly & ServiceLarge Cable Storage Facility7 enclosed store rooms for electrical and electronic equipment2 workshop officesLaser Engraving MachineCable Marking MachinesCalibrated Testing & Measuring EquipmentBattery Operated ForkliftElectrical panels and switchboards preservation and indoor storageChemical Storage Facility
Mechanical Workshop main view

Workshop

Mechanical Workshop

Mechanical production in new build projects includes installation of ship machinery and mechanical or marine equipment on board, alignment of propulsion systems, commissioning and preservation of machinery.

For ship repair projects, the workshop supports propulsion system repair under OEM supervision, inspection, repair and testing of machinery and equipment such as valves and heat exchangers.

Machining processes include turning, milling, grinding, polishing, drilling and tapping.

Key processes

  • Installation of ship machinery and marine equipment
  • Laser alignment of propulsion systems
  • Pre-commissioning, commissioning and testing
  • Preservation before and after onboard installation
  • Propulsion system repair under OEM supervision
  • Inspection, repair and testing of machinery and equipment
  • Turning, milling, grinding, drilling and tapping

Major equipment

Lathe Machine CW62100EHeavy-Duty Horizontal Lathe CW61180, length 12mLathe Machine CW62140Horizontal Boring and Milling Machine TPX6111BSingle Column Vertical Lathe C5116ESlotting MachineVertical Milling MachineSurface Grinding MachineRadial Drilling MachineIron Worker IW 80SLathe Machine CA6250B/1500Lathe Machine CA6150B/1500Lathe Machine CA6226B/2000SLIM300-S Combi Grinding and Lapping MachineCrane 40 SWL30/20t
Blasting & Painting main view

Workshop

Blasting & Painting

Blasting and painting facilities perform surface preparation, coating and final paint systems for plates, blocks and sections before final transfer and integration on the building slab.

Main facilities include an automated blasting and coating workshop and separate fully equipped blasting and painting chambers.

The chambers are equipped with steel shot, grit recovery, full ventilation and dust removal, compressed air supply and paint spraying systems.

Key processes

  • Steel plate surface degreasing and high-pressure washing
  • Surface preparation - blasting, power tooling and cleaning
  • Painting - primer, first, second and final coat

Major equipment

Automated blasting and coating workshopSeparate blasting chambersSeparate painting chambersSteel shot systemsGrit recovery systemsFull ventilation and dust removalCompressed air supplyPaint spraying systems

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